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Atmosphere Furnace Systems

3-Door Hoffman Electrical Enclosure

Carburising Systems - 3-Door Hoffman Electrical EnclosureFeaturing:

  • Four (4) Batch Furnaces(Model 9200′s & 7EK’s)
  • Four (4) Temper Furnaces & Four (4) Washers
  • 15″ color operator interface (touch-screen)
  • A/B MicroLogix 1200 PLCTM
  • PC ConfiguratorTM

Bell Annealing — Control Solution

Carburising Systems - Bell Annealing -- Control Solution(Seven (7) bases, fourteen (14) furnaces)

Featuring:

  • SSi’s Model 9200 with Advantech HMI
  • Allen Bradley PLCTM
  • PC ConfiguratorTM
  • Large color operator interface(touch-screen)

PC Solution — Programmable Control with single-loop controllers

Carburising Systems - PC Solution -- Programmable Control with single-loop controllers(with quench temperature control and hi-limit)

Featuring:

  • DELL computer (inner door-mounted)
  • SSi’s SuperDATATM
  • PC ConfiguratorTM
  • Large color operator interface (touch-screen)
  • DPC2530 – Continuous Dew Point analyser
  • Keyboard and Mouse shelf

12″ X 23″ Plate “Retrofit” Plate – Atmosphere Batch Furnace

Carburising Systems - 12" X 23" Plate "Retrofit" Plate - Atmosphere Batch Furnace  CaseMATETM or DualPROTM Replacement

Featuring:

  • SSI’s Model 9200 Dual-loop Controller (ETHERNET and RS485 Modbus RTU Communication Ports – Standard)
  • Advantech Operator Interface with video recorder
  • Furnace Hi-Limit Controller (7SL)

19″ X 24″ Plate “Retrofit” Plate – Atmosphere Batch Furnace

Carburising Systems - 19" X 24" Plate "Retrofit" Plate - Atmosphere Batch FurnaceCaseMATETM or DualPROTM Replacement

Featuring:

  • SSI’s Model 9200 Dual-loop Controller (ETHERNET and RS485 Modbus RTU Communication Ports – Standard)
  • Advantech Operator Interface with video recorder
  • Furnace Hi-Limit Controller (7SL)

Model 5000 – Atmosphere

Carburising Systems - Model 5000 - AtmosphereCaseMATETM or DualPROTM Replacement

Featuring:

  • Alarm and Events
  • Bell, Horn and Stack light
  • Optional Allen Bradley Micrologix PLC
  • Temperature, Carbon and Quench Control
  • 300 programs 24 steps
  • Video Recorder
  • Over temperature

HP2000 Self-Heated Gold Probe

Atmosphere Furnace Systems - HP2000 Self-Heated Gold ProbeThere are certain applications where an in situ oxygen probe is impractical. For those applications, Super Systems Inc. recommends the HP2000 self-heated oxygen probe. This system supplies the temperature required to make an oxygen probe function. For some applications such as a multi-tube generator, or a rotary retort furnace, this probe will allow you to extract a continuous sample of the atmosphere stream and pass it by a standard oxygen probe.

Applications:

  • Rotary Furnaces
  • Sample line extended into furnace beyond quench chute
  • Opposite-end from atmosphere introduction
  • Adequate filter system
  • Conservative addition of enriching gas
  • Modular Endothermic Generator
  • Manifold “sample” lines
  • Allow for conservation drip
  • Manual “shut-off” valves are suggested
  • Sintering/Muffle Furnaces
  • No need for high temperature probes
  • Fixed sample lines
  • Use natural gas as oxygen “getter”
  • Low temperature applications
  • Nitrogen-based low temperature, miscellaneous protective atmospheres
  • % oxygen in residual combustion gases

HP2000 with Model 9100 Manual – pdf

Redundant Probe System

SSi’s Model 9120 Redundant Probe System (RPS) includes:

  1. Atmosphere Furnace Systems - Redundant Probe SystemThe Model 9120,
  2. A 24 VDC power supply,
  3. Two – 24 VDC relays are mounted and wired on a piece of DIN rail for easy mounting by the customer,
  4. The 2-line operator interface, and
  5. The cable connecting the operator interface to the Model 9120-RPS.

The two (2) SSi Gold Probes shown in the picture MUST BE ordered separately

Function:

The Model 9120-RPS reads the signal from two oxygen probes located in the same furnace automatically switching the output from the Model 9120 RPS to the probe with the highest millivolt output. It sends that probe’s output to the existing carbon controller to control the enriching gas being added to the furnace.

The probe millivolt “deviation band” and the “alarm delay” time is set using the operator interface. When connected per the electrical drawing, the Model 9120-RPS selects the probe with the highest millivolt output and sends that signal to the controller. As time passes and the other probes millivolt output becomes greater (dependent on the deviation band), the Model 9110 RPS will switch the output from one probe to the other and send the “new” higher millivolt signal to the carbon controller.

The ” asterisks (*) ” on the operator interface display indicates which probe’s millivolts is being used by the furnace atmosphere controller. When the Model 9120-RPS switches the output from one probe to the other it indicates a “deviation band” alarm condition, flashing an “A” on the operator interface. The “A” continues to flash until the probe’s output is back within the “deviation band”.

The operator can manually select the probe that he wishes to be used in the carbon calculation. If this feature is used the 9120 RPS will use the operator selected probe, and NOT switch from one probe to the other automatically.