SSi's SlikCARB®
Batch Furnace Management Solution
Featuring:
- Touch screen furnace manager
- Complete furnace control system
- Electronic (paperless) data logging
- Alarm tracking
- Sophisticated recipe management
- Load tracking
- Gas flow control and monitoring
- Manual and automatic selector switch
- 17" industrial touch screen interface
- Carbon control
- Temperature control
- Recipe programmer
- Quench control
- Electronic gas meters
- Industrial PLC
SSi's Model 500
Single Furnace Reference Air / Probe Burnout System
Featuring:
- Both Reference Air and Burnout Flow Scopes
- Internal reference air and burn off air sources
- Designed to be mounted near the oxygen probe on the furnace
- Picture shows the Model 500 for a Bazooka Probe / Endothermic Generator
SSi's Model 1500
Single Furnace Atmosphere Control System including Reference Air / Probe Burnout System
Featuring:- AC20 Atmosphere Controller
- RS485 Modbus RTU communications port
- Internal burn off air and recovery timers
- Independent, external Reference Air and Burnout Flow Scopes
- Internal air sources
- Designed to be mounted near the oxygen probe on the furnace
- Model 1500 System on the "left" is for a Bazooka Probe / Endothermic Generator
- Model 1500 System on the "right" is for a typical furnace applications
SSi's Model 2500
Single Furnace Atmosphere & Temperature Control System including Reference Air / Probe Burnout System
Featuring:- AC20 Atmosphere, 7EK Temperature Controller with 7SL Hi-Limit
- RS485 Modbus RTU communications port
- Internal burn off air and recovery timers
- Independent, external Reference Air and Burnout Flow Scopes
- Internal air sources
- Designed to be mounted near the oxygen probe on the furnace
- Model 2500 System on the "left" is for a Bazooka Probe / Endothermic Generator
- Model 2500 System on the "right" is for a typical furnace applications
Series 5000
12" X 23" Plate "Retrofit" Plate - Atmosphere Batch Furnace
CaseMATETM or DualPROTM
Featuring:- SSi's Model 9200 dual-loop controller (ETHERNET and RS485 Modbus RTU communication ports - standard)
- Advantech operator interface with video recorder
- Furnace hi-limit controller (7SL)
- 24 VDC Isolation Relays
- Power Supply
- Terminal Blocks
- Pre-wired and Tested
- Electrical drawings
19" X 24" Plate "Retrofit" Plate - Atmosphere Batch Furnace
CaseMATETM or DualPROTM Replacement
Featuring:- SSi's Model 9200 dual-loop controller (ETHERNET and RS485 Modbus RTU communication ports - standard)
- Advantech operator interface with video recorder
- Furnace hi-limit controller (7SL)
- 24 VDC Isolation Relays
- Power Supply
- Terminal Blocks
- Pre-wired and Tested
- Electrical drawings
3-Door Hoffman Electrical Enclosure
Featuring:- Four (4) Batch Furnaces(Model 9200's & 7EK's)
- Four (4) Temper Furnaces & Four (4) Washers
- 15" color operator interface (touch-screen)
- A/B MicroLogix 1200 PLCTM
- PC ConfiguratorTM
Bell Annealing -- Control Solution
(Seven (7) bases, fourteen (14) furnaces)
Featuring:- SSi's Model 9200 with Advantech HMI
- Allen Bradley PLCTM
- PC ConfiguratorTM
- Large color operator interface(touch-screen)
PC Solution -- Programmable Control with single-loop controllers
(with quench temperature control and hi-limit)
Featuring:- DELL computer (inner door-mounted)
- SSi's SuperDATATM
- PC ConfiguratorTM
- Large color operator interface (touch-screen)
- DPC2530 - Continuous Dew Point analyser
- Keyboard and Mouse shelf
12" X 23" Plate "Retrofit" Plate - Atmosphere Batch Furnace
CaseMATETM or DualPROTM Replacement
Featuring:- SSI's Model 9200 Dual-loop Controller (ETHERNET and RS485 Modbus RTU Communication Ports - Standard)
- Advantech Operator Interface with video recorder
- Furnace Hi-Limit Controller (7SL)
19" X 24" Plate "Retrofit" Plate - Atmosphere Batch Furnace
CaseMATETM or DualPROTM Replacement
Featuring:- SSI's Model 9200 Dual-loop Controller (ETHERNET and RS485 Modbus RTU Communication Ports - Standard)
- Advantech Operator Interface with video recorder
- Furnace Hi-Limit Controller (7SL)
Model 5000 - Atmosphere
CaseMATETM or DualPROTM Replacement
Featuring:- Alarm and Events
- Bell, Horn and Stack light
- Optional Allen Bradley Micrologix PLC
- Temperature, Carbon and Quench Control
- 300 programs 24 steps
- Video Recorder
- Over temperature
Atmosphere Furnace Systems
3-Door Hoffman Electrical Enclosure
Featuring:- Four (4) Batch Furnaces(Model 9200's & 7EK's)
- Four (4) Temper Furnaces & Four (4) Washers
- 15" color operator interface (touch-screen)
- A/B MicroLogix 1200 PLCTM
- PC ConfiguratorTM
Bell Annealing -- Control Solution
(Seven (7) bases, fourteen (14) furnaces)
Featuring:- SSi's Model 9200 with Advantech HMI
- Allen Bradley PLCTM
- PC ConfiguratorTM
- Large color operator interface(touch-screen)
PC Solution -- Programmable Control with single-loop controllers
(with quench temperature control and hi-limit)
Featuring:- DELL computer (inner door-mounted)
- SSi's SuperDATATM
- PC ConfiguratorTM
- Large color operator interface (touch-screen)
- DPC2530 - Continuous Dew Point analyser
- Keyboard and Mouse shelf
12" X 23" Plate "Retrofit" Plate - Atmosphere Batch Furnace
CaseMATETM or DualPROTM Replacement
Featuring:- SSI's Model 9200 Dual-loop Controller (ETHERNET and RS485 Modbus RTU Communication Ports - Standard)
- Advantech Operator Interface with video recorder
- Furnace Hi-Limit Controller (7SL)
19" X 24" Plate "Retrofit" Plate - Atmosphere Batch Furnace
CaseMATETM or DualPROTM Replacement
Featuring:- SSI's Model 9200 Dual-loop Controller (ETHERNET and RS485 Modbus RTU Communication Ports - Standard)
- Advantech Operator Interface with video recorder
- Furnace Hi-Limit Controller (7SL)
Model 5000 - Atmosphere
CaseMATETM or DualPROTM Replacement
Featuring:- Alarm and Events
- Bell, Horn and Stack light
- Optional Allen Bradley Micrologix PLC
- Temperature, Carbon and Quench Control
- 300 programs 24 steps
- Video Recorder
- Over temperature
HP2000 Self-Heated Gold Probe
There are certain applications where an in situ oxygen probe is impractical. For those applications, Super Systems Inc. recommends the HP2000 self-heated oxygen probe. This system supplies the temperature required to make an oxygen probe function. For some applications such as a multi-tube generator, or a rotary retort furnace, this probe will allow you to extract a continuous sample of the atmosphere stream and pass it by a standard oxygen probe.
Applications:- Rotary Furnaces
- Sample line extended into furnace beyond quench chute
- Opposite-end from atmosphere introduction
- Adequate filter system
- Conservative addition of enriching gas
- Modular Endothermic Generator
- Manifold "sample" lines
- Allow for conservation drip
- Manual "shut-off" valves are suggested
- Sintering/Muffle Furnaces
- No need for high temperature probes
- Fixed sample lines
- Use natural gas as oxygen "getter"
- Low temperature applications
- Nitrogen-based low temperature, miscellaneous protective atmospheres
- % oxygen in residual combustion gases
Redundant Probe System
- The Model 9120,
- A 24 VDC power supply,
- Two - 24 VDC relays are mounted and wired on a piece of DIN rail for easy mounting by the customer,
- The 2-line operator interface, and
- The cable connecting the operator interface to the Model 9120-RPS.
The two (2) SSi Gold Probes shown in the picture MUST BE ordered separately
Function:
The Model 9120-RPS reads the signal from two oxygen probes located in the same furnace automatically switching the output from the Model 9120 RPS to the probe with the highest millivolt output. It sends that probe's output to the existing carbon controller to control the enriching gas being added to the furnace.
The probe millivolt "deviation band" and the "alarm delay" time is set using the operator interface. When connected per the electrical drawing, the Model 9120-RPS selects the probe with the highest millivolt output and sends that signal to the controller. As time passes and the other probes millivolt output becomes greater (dependent on the deviation band), the Model 9110 RPS will switch the output from one probe to the other and send the "new" higher millivolt signal to the carbon controller.
The " asterisks (*) " on the operator interface display indicates which probe's millivolts is being used by the furnace atmosphere controller. When the Model 9120-RPS switches the output from one probe to the other it indicates a "deviation band" alarm condition, flashing an "A" on the operator interface. The "A" continues to flash until the probe's output is back within the "deviation band".
The operator can manually select the probe that he wishes to be used in the carbon calculation. If this feature is used the 9120 RPS will use the operator selected probe, and NOT switch from one probe to the other automatically.
